Re-using wasted heat is an effective way for businesses to reduce carbon emissions and energy costs. Heat recovery can often increase the capacity of process heat and refrigeration systems, avoiding capital investment in new capacity.
Heat recovery systems are common in sectors such as food processing, where both heating and cooling systems are needed.
Opportunities for heat recovery
Wherever heat is produced there’s potential to recover heat to reduce energy costs and cut carbon emissions. If your business needs heating or cooling on a reasonably large scale, you should consider heat recovery.
The most common sources of waste heat in business are:
- boiler exhaust
- refrigeration systems
- air compressors
- hot waste water streams
- other hot gas discharges.
If you are a dairy farmer, find out how you could save electricity using heat recovery and other technologies.
Getting started with heat recovery
Once you’ve identified the source of your waste heat and where it can be applied, you’ll need to work out if heat recovery would be practical and economic for your business. Download our Heat Recovery Guide for technical staff, which has information on sources of waste heat and whether recovering waste heat is right for your business.
Temperature is key. The hotter the waste stream is compared to its surroundings, the easier it will be to re-use it. Also, recovered heat must be hotter than the temperature you need it to be at its final destination.
Other important considerations include:
- type of waste heat stream (gas or liquid)
- timing and availability of heat
- distance heat has to travel
- effects on the original process and capacity of heat systems
- cost of energy substituted
- capital costs of the heat recovery system.
Get expert advice on heat recovery
To find an expert who can advise you on heat recovery visit:
Funding and support for heat recovery
Industrial energy audits
If you want your business to make better use of energy, our energy audit is an invaluable tool. An energy audit evaluates how energy is being used, and identifies the energy and cost-saving opportunities. We’ll even help to fund your audit.
Lower carbon meat and dairy programme
Fossil fuels like coal and natural gas represent over 75% of the energy used by meat and dairy plants. Switching to lower carbon fuels like wood and biogas and using energy more efficiently can save your plant money, reduce your carbon dioxide emissions, and reduce air pollution.
Industrial systems design advice
An expert review of planned changes to your industrial heating or cooling system can save on energy and costs. This is a great opportunity to get advice on the energy efficiency of your proposed new system in the design phase, before you invest in the assets. The consulting expert will also make recommendations on more efficient options.
Recalibrating existing equipment can significantly reduce costs and better meet staff and production needs.